Plan Production from BOM to Work Order Creation

Production Plans bridge the gap between sales demand and the shop floor. Add items to produce, sourced manually or from sales orders, and the plan calculates everything you need to manufacture and procure. Create work orders for the full product hierarchy in one action, generate purchase requests for raw materials, and track live production progress and actual costs all from one page.

Production Plan list view showing manufacturing plans and status

Manage every manufacturing plan in one view

Get a centralized view of all your production plans, from initial drafts to active production runs and completed plans. Each plan shows its current stage in the manufacturing lifecycle, making it easy to identify which plans need action and which are progressing smoothly.

Clear Lifecycle ProgressionPlans progress through a defined lifecycle from draft to closure. Each stage drives specific actions: approve, request materials, create work orders, or close, ensuring disciplined production management and clear accountability at every step.
Fast Plan ActivationMove draft plans to approved status directly, making them immediately eligible for work order creation and material procurement. This streamlined workflow gets plans from the whiteboard to the shop floor with minimal friction.
Manage every manufacturing plan in one view

Plan production from sales demand to raw materials

Building a production queue means balancing delivery commitments, material availability, and existing stock. The production plan walks you through it step by step, so you know exactly what to manufacture and procure before committing to the shop floor.

Smart Stock-Aware PlanningExisting inventory is factored in automatically, so your plan only covers what actually needs to be produced or purchased.
Sales-Driven Demand PlanningTie production directly to sales orders to stay aligned with delivery commitments and prevent over-planning against what customers have actually ordered.
Plan production from sales demand to raw materials

Full material visibility across every level

See the complete production plan across all levels: items to manufacture, sub-assemblies that need to be built, and every raw material required to fulfil the plan. Live procurement status tracks what has been requested, ordered, and received for each material, giving you end-to-end visibility from plan creation through to material arrival.

Consolidated Item ViewConsolidate shared items across multiple orders to see total demand at a glance, making it easier to plan for your highest-volume products.
Full material visibility across every level

Initiate production in one action

Create work orders for your entire product hierarchy at once: parent orders for finished goods, child orders for every sub-assembly, all fully linked and ready for the shop floor.

Hierarchical or Independent OrdersChoose hierarchical mode to maintain the full parent-child production chain, or flat mode for simpler products. Both are set up correctly from the plan.
Per-Item Production SchedulingSet start and delivery dates per item. Schedules are validated automatically so every work order begins with the right context.
Initiate production in one action

Push job cards to the shop floor

Once work orders are in process, generate job cards for every operation in bulk. Set quantities per operation, validate production sequences, and get operators working immediately, without manual card-by-card setup.

Flexible Operation QuantitiesControl how much work flows to each operation. Start partially or stagger stages to match your shop floor capacity.
Production Sequence EnforcementProduction sequences are validated before cards are created, keeping your shop floor running in the right order, without conflicts.
Push job cards to the shop floor

Bridge planning and procurement

Convert material requirements into purchase requests directly from the plan. Stay in control of what you procure, in the right quantities, with full traceability.

Selective ProcurementSelect exactly which materials to request and adjust quantities as needed, so procurement reflects your actual situation, not just the plan.
Bridge planning and procurement

Track actual production costs

As production runs, actual costs accumulate across every work order, giving management a clear picture of real spend versus estimates, with full traceability down to individual movements.

Full Cost TraceabilityDrill from plan-level totals down to individual work orders and entries. Every cost is traceable back to the movement that created it.
Cost Breakdown PDF ExportDownload detailed cost reports to share with management, with built-in financial visibility to assess production efficiency.
Track actual production costs

Compare planned vs actual schedules

See which operations ran on time, which finished early, and which fell behind. Planned schedules are compared against actual production outcomes across every work order, helping management identify recurring bottlenecks and calibrate future production estimates.

Schedule Variance AnalysisSee planned start and delivery dates alongside actual production timelines for every work order. Variances are calculated automatically, making it easy to spot delays, identify recurring bottlenecks, and improve future production estimates.
Production Quantity AnalysisEach work order shows planned quantity next to the quantity actually produced, surfacing under-production or overproduction at a glance. Use these insights to calibrate future plans and improve production accuracy over time.
Compare planned vs actual schedules

From Sales Demand to Shop Floor Execution

Production Plans eliminate the gap between what was sold and what gets made. Material requirements are calculated automatically, work orders track exactly what to produce, and cost breakdown shows exactly what was spent, closing the loop from planning to completion.

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Smart Material Planning
Calculate requirements across all product levels
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Nested Work Orders
Parent and child orders created in one action
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Purchase Requests
One-click purchase requests from your material plan
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Live Cost Data
Actual costs tracked across every work order

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